Sunday 19 June 2011

Once again we started of the day with sub zero temperatures but it wasn’t long before the thermometer soared to a massive 2 deg C. Yes as usual a cup of tea and hard work would soon warm everyone up.

Work continued around the driver’s side cab sub floor and associated brake systems. The new floor has been pilot drilled (small holes) and checked for fit and alignment. The floor sheet was lifted off to allow the welding of the sub floor support bracing. Graeme Kidgell welded the bracing to the boiler cradle main cross member in no time. This is bracing supports the sub floor and rear cab sheet. Graeme then turned his attention the brake stand support bracket with the fitting of the horizontal six 7/8 BSW bolts. The brake stand was next and the end result speaks for it self. Tony was next with the usual wire brush clean up and grey primer.



Back at the floor sheet David opened up the pilot holes to ½ inch and cleaned up all of the sharp burs and edges that were previously oxy cut. The old angle iron that supports one side of the sheet was welded in lieu of rivets.

As we are starting to put the brake system back together, Kyle and John were tasked with fitting the relay chamber to its support brackets located near the smoke box on the drivers side. After some initial problems it was discovered that the support brackets were in place upside down. Yes the project manager fitted them a while back, oh well you can’t get good help these days. After the brackets were re fitted the correct way up the chamber fitted with ease. The two inch diameter brake and brake cylinder pipes were fitted with only 3 or 4 control pipes to go. If we can find them amongst the tons of stored small bore copper pipes.

After lunch the team started to sort through the bundles of stored pipes starting with the injector and feed system. The fireman’s side injector had to be fitted first as the pipes have to attach to something in the first instance. Graeme has many years of experience behind him when he was working for Puffing Billy Railway in Melbourne. By his own admission the injectors on the 60 class are a tad bigger.

The front tank has been lifted off to allow the final fit of the steam pipes and sand boxes. This will also make it easer to fit the remaining super heater elements. This can be done with the tank on but having the tank off expedites an awkward job. The fireman side sand box resisted but eventually yielded for final fit. The leading steam ball joint was lifted in to place just ahead of the smoke box. We only have ten feet of steam pipe to fit and the leading unit steam piping will be finished.

Alan Gardner

Saturday 4 June 2011

The last of the top coats of black paint were applied to the top half of the hind engine unit with very pleasing results. The entire locomotive is looking almost like ex-works condition and in fact even better. The team also took time to clean down and paint the newly installed buffers. So in essence we have been from front to back in just four short years. Pity about all those bits in the middle. Now that we are again in the middle(the boiler cradle) the new drivers side cab sub floor was pre drilled using the old section as a template. A trial fit confirmed all was well and about 30 half inch holes where drill through ready for final fitting.

The brake systems rebuild was helped along with the final fitting of the flexible pipes that bridge from the engine units to the cradle. It was good to see the old replaced with new without compromise to historical design. Not much has changed in 60 years with regard to flexible hoses. The drivers side brake stand has been completely rebuilt with all new copper pipes and fittings including all four feed valves. Paul Nowland continued with the rebuild of the automatic and independent brake valves.

Gavin and new mate Tristan installed four more super heater elements. Probably not the best initiation but at least we only have sixteen to go! More tee bolts will need to be sourced before we can complete the element installation.

Alan Gardner