6029 is owned by the Australian Railway Historical Society, ACT Division and the restoration is proudly supported by their tourist operations and by the generous donations of members and public supporters.
The society operates rail tours out of Canberra with our heritage fleet of steam and diesel locomotives and rolling stock every few weeks.
To travel in style on any of our tours, or to learn more about our collection and operations, go to Canberrarailwaymuseum.org
Aug 18, 2014
We stabled overnight in Goulburn workshops and it was a very cold start to say the least, at minus five degrees C. Getting out of a warm bed at 5 am was not a good start but the light up crew had to start even earlier. The reward was the start of the run at 8am with the exhaust steam putting on a spectacular sight as we left Goulburn on the way home.
The two day run was a succession of testing and gradually increasing the speed as each test parameter was proven. The last part of the run home was at full speed and we are happy that all went well. Having said that we still have a way to go but at this stage it’s a cautious thumbs up at this point.
We have received some criticism that we were not able to advertise in advance that we would be out on the network. We don’t apologies for this as the testing is a critical element of ensuring and demonstrating that all is well to network and industry standards. We have advertised on our web page that tickets will be on sale soon but we can’t pencil a firm date until the notification of change is completed including testing and network registration.
I have been asked "how do you guys seem to just get the job done with no fuss" both in terms of the rebuild and the roll out of operations. The fact is I am very fortunate to lead a team that is well qualified in engineering, training and operations. That’s not to say things won’t go wrong as they most certainly do and often when you least expect them. Having a team that can fix the issue whatever it might be is critical, but the key word is team.
So what's next? For me, it’s countless more hours in front of a computer completing all the required documentation. We have a full load adhesion load test planed on the Canberra branch in the next few weeks. Again this won’t be advertised and we would like to remind all to please observe the network rules of trespass.
The first runs will be on the Canberra branch and tickets will be available at http://canberrarailwaymuseum.org/ . If you are interested, regularly check our web page and this blog for details as they come to hand.
Our next workday is Saturday 6 September at the museum. Please keep an eye on the web page for advanced ticket sales and please support us by purchasing a ticket or several.
Aug 14, 2014
There were many aspects to the trial that I will let Alan explain in a future post, but we can be very happy that the Loco got there and back with very few issues, and none of them are major.
The primary purpose for travelling to Goulburn was to prove the locomotive was 100% compliant with track circuitry systems. A signaling engineer was on hand and along other officials from John Holland, performed testing both in Canberra yard as well as on the way to and at Goulburn.
Tunnel clearances were high on the list to be tested and were found to be greater than expected through the Pine range tunnels which is great news for us. Remember that the trials we are doing are no different to what a new loco must perform and pass before being granted permission to run on the network.
As we work through the testing programs laid out for us, we are incurring some rather large direct costs and as such, we are still very much open to donations. As an example, we used some three to four thousand dollars worth of coal on the return trip to Goulburn and that is just the start... This Loco will never be cheap to run and the sooner we have revenue earning trains behind us the better, but that can only happen once we have completed the testing program and have the approvals in place...Still a little way to go.
Aug 5, 2014
If you think it looks cold, it was... in some parts of Canberra it was snowing, but not in Kingston... Would have made for great images of it had. With a few miles now under the wheels, a list of small issues has been created and many have already been crossed off.
We have made it a very long way with this project, and for us, the ride is not yet over. Now as we start the testing that is required to satisfy both the regulations and our own internal procedures. We need to be satisfied that the loco is ready for service and need some time to train the crews that will operate the loco and the maintenance crews how to move from the restoration phases into the operational maintenance.
I know that you would all like to know when we will be out there hauling trains, and I wish we could tell you when that will be... Unfortunately, at this point we really don't know. There are so many tests that have to be completed and signed off, unfortunately, many of these tests are dependent on outside factors and the successful completion of prior tests. Keep a close eye on the blog and as soon as we know anything new, it will be posted here. In the meantime, there will still be updates and info on what is happening and I am sure, many more photos as well.
Jul 26, 2014
The ABC News team were on hand and produced a news article that is certainly worth a look... Click here to have a look... There is a video clip there to watch as well.
Here are a few photos as well... It goes without saying, that the loco looks absolutely wonderful, just have a look at the gloss in the paint, and it will be improved on before long as well, as this current coat of paint is temporary, so you can imagine how good it will be...
More info of the day and extra photos will be posted very soon, there are a few having a very well earned rest to celebrate the day, they have earned it!
Jul 23, 2014
The Cardew valves are automatic water release valves designed to prevent damage to the cylinders if water was to be carried over from the boiler and trapped in the cylinder while the loco is moving. The valves have been lovingly reconditioned by Ian and Glenn and now awaited refitting. They also had received a degree of polishing that the author is sad to say has raised the bar significantly in what has to be done to the rest of the bronze, brass and steel fittings around the engine.
Each valve (there being 8 in total) sits on a bracket that is a sense a spring. The spring looking something like a “C” on its side is bolted to the base of the bunker. This provides the ability for the valve to move and still remain attached to the pipe that is attached to the cylinders – in other words without the spring the pipe and fittings would be under stress whenever the frame and bunker move in different directions, which of course they do.
So 3 bolts/nuts each, one pipe per valve and two large nuts to clamp each pipe we were set the task. As is usual, trial and error produced the best way to mount these heavy valves. Each pipe’s tapered unions were both polished and cleaned, black Dixons required for sealing was applied and then tightened. The hard part was aligning the pipe to the valve and the fitting on the cylinder head. It took an hour for the first so things were not looking too good at smoko. The lads however had worked out the best way and by lunch 6 were on and 4 of those were tightened down. It was looking good for afternoon smoko, what could possibly go wrong? for a change, nothing! All 8 valves are now sitting on their brackets and tightened down. When hot steam for the testing comes along these will be tightened further.
While one team were busy on the Cardew valves, others were engaged on equally important tasks. New sand pipes needed bending and fitting and painting. More painting! The cab roof vent frame needed welding to complete their fitting – this required sanding and prep work before welding. It also called for lounging on the cab roof while holding a welding torch. As the roof is timber lined we could not run a full bead down the length of the slides so strategically placed welds and sealant will seal out most of the precipitation we may encounter.
In 1952 the mention of ICE radios in the steam world would have been looked upon by those in the cab as very alien. Ice would not have had any connection to a radio/location device and the use of a radio for a steam locomotive would not, most likely, have never even crossed anyone’s mind as being a tool of trade. 6029 had electricity in those halcyon days, but only for a few dim cab lights and the almost equally dim front and rear head lamps – the old steam turbine was both 32 volts AC and only capable of around 500 watts, or about 15 amps...
In this modern world with modern regulations and safety concerns, we need modern radios, lighting and more before we are able to hit the road, or in our case the track. The ICE radio needs a shade under 20 amps when transmitting, and if we had retained incandescent lighting around the loco, we would simply have trouble generating enough power.
With that in mind, modernization was the only path forward, and to that end, LED and HID lighting has been sourced and fitted along with control systems to allow control and monitoring of the systems from the cab. The modernization has allowed us to stay well under 500 watts during night operations, while having much more light available to us than ever before. The old wires and conduit on the loco were completely shot, and so to feed the new lamps front and back plus the associated paraphernalia we have rewired the entire machine.
Attentive readers may remember some mention of a large box being mounted to the coal bunker with wiring harness and other cables running through a feeder pipe. It was to house batteries, radios and other key elements of the electrical fit out. Well that idea looked and did become a functional nightmare so plan “C+” was hatched and put into place.
The batteries will now be housed in the original tool locker that sits at the rear of the bunker, just behind the coal space. A insert is has been prepared to hold the two batteries – they are not your average “D” sizes either, designed to allow greater than 4 hours of night time running without the turbo in operation, should it fail for some reason. The battery cables – two red and two black running from them were threaded down metal conduit that is now welded inside the lip of the tender. Safe from lumps of coal and muck. They then run down the feeder pipe and along with the antenna cables into the cab by bridging the gap between tender and cab. Of course these sections will all move in while the locomotive is in motion so flexible conduit is needed. So you can imagine the effort to thread all these cables and then decide how best to route them into the cab to join up with the circuit breakers, switches and assorted other things like radios and speakers. The ICE radio is now housed, and hidden, in its own box within the cab.
So if you notice extra bits and bobs hanging down, across or between frame sections, rest assured these are necessary items required now for safe working on the main lines... a lot of care has been taken to preserve the original fabric and appearance of the loco, and most will be hard pressed to see the modern fittings, except maybe in the cab where it has been unavoidable with the addition of the safe working equipment. Our 1950’s colleagues would definitely understand these new items and the challenge of where to locate them. Computers and radios are not good friends of steam, coal and water at the best of times, but times have changed and now they must learn to live with each other.
During the previous week other items have had to be attached if we are to run this locomotive on the main line – a speed measuring mechanism had to be fitted. This is a not negotiable and required addition. A new frame has been built and small crank operates off the driver’s side nearest main driving wheel. This in turn provides the rotational force to drive the speed register. This is well disguised and viewers will see an unpainted picture in the attached pictures – a credit to welding skills and metal work in general to create the frame and achieve alignment. It is a necessary evil and might be the most noticeable external addition...some may say it changes the lines of the locomotive but none the less, tight budgets and being a donation from interstate we have moved on.
Sundays cry was “To the pit to the pit” – 3016 had left on a trip to Bungendore and 6029 was moved out over the pit for the first time in a very long time. The encrusted muck and coal was so heavily caked on that hammer and cold chisel were the tools of the day. It was time to give the underside a once over and look for things that might be out of place and as we have done so much work on the loco over the last few years, without the aid of pits and sheds for much of it, it was time well spent. Brake rigging was inspected and in some areas cleaned along with a general once to check for and identify any loose or missing bolts. Its one of those jobs that you need to get dirty doing, and it wont be the last time either.
The locomotive is rapidly approaching inspection by the network officials and then it will begin its first trials and tests under very different rules from when it first left the factory and last ran for that matter. There will soon be the heavy beat and loud whistle of a locomotive that has not traveled under its own steam since the early 1980's, moving up and down Canberra to Queanbeyan line as we test, certify and retest and make ready for its full commissioning and return to passenger duties. Exciting isn't it? We think so!
Jul 15, 2014
The critical path plan has the team focusing on the completion of all outstanding work on the firebox and the smoke box. As the static steam tests are now completed the brick arch was cast and fitted with relative ease. At the smoke box end the smoke stack was aligned and welded into place. The screens x 3 that arrest the sparks of coal were fitted with surprising ease. The end result being the boiler is for all purposes now completed.
6029 has now been shunted into the paint bay ready for an overall color of basic black. But having said that it’s the middle of winter in Canberra and the conditions are not conducive or ideal for painting. With the conditions in mind it has been decided to go with a basic black for now and to go for the full original 1950’s configuration including red pin stripes over the summer months.
This coming weekend we will be working both days with still lots to do , all welcome.
Jun 25, 2014
Jun 12, 2014
Sunday 18 May 2014
Today saw a number of things being attended to, one of which was the final fitting of the smokebox cover that covers the top of the front end throttle. This plate, which belongs to the original boiler and smokebox assembly, needed some work to get it attached properly. to achieve this, Malcolm, Ewolt and Greg spent most of the morning struggling with blunt drill bits and half charged batteries to drill the last few holes to hold the plate securely to the smokebox.
Malcolm managed to get himself into all sorts of weird positions in the smoke box between the super heater elements and the smokestack to push bolts up from underneath so that a nut and washer could be fitted from the outside... Needless to say that with the soot from recent steam tests and a bit of silicon to seal things up, the boys were just a little dirty as they moved onto the next task. Hopefully we wont have to take the plate off for a number of years. Andy was again toiling away on the electrical conduits in preparation for pulling cables in the next few weeks.
Sean and Mike and Howard were hard at work in the firebox, re installing the grate mechanism now that the ashpan was back on the loco. The job started easily enough, with parts passed into the firebox and returned to their proper positions, but the easy stuff was soon over and the linkages had to be refitted while lying on our backs in the ashpan, in doing so, we also removed the option of exiting the firebox the easy way, though the door. Pictures show some of the process of putting it back together. Once the mechanism was back together, the only exit available was through the bottom of the ashpan.
Alan and Malcolm returned the drivers side injector pipework that had been removed to make way for the ashpan and by lunch, that task was pretty much done. Sean was also seen working on new gaskets to seal the hatch on the rear tank, something you don't worry about on most steam engines, but very necessary on this one if you want to keep water in the tank on an incline.
Next up, the task of finding and eliminating air leaks was attended to... several were found under the cab floor, in almost inaccessible places. Some contortions and a few choice words later, Alan and Mike had eliminated the biggest ones and were now in search of smaller ones. By the middle of the week, Alan was able to pronounce the air system free of leaks, which was quite a milestone... The brakes now work, properly!
Saturday June 7
The list of outstanding job has been getting smaller every work day. With the initial static steam tests completed work is now focusing on the ash pan and the smoke box. The ash pan flushers had to be fitted and drilled in position to ensure the water would spray on the hot ash in the pan away for the fire bars. The skinny guys were selected as they could fit up through the bottom of the pan. Thanks to David and Malcolm, yep the skinniest guys in the team. A test for flushing was completed by hooking up the fire hose and all went well.
Ben and Alan reworked the ash pan spark screens and fitted new mesh to the fireman’s side. The final fit proved successful with all gaps in specification. A final coat of hi temperature all over black and it all looked as good as new.
The sand system small bore piping and last remaining sand pipes were fitted. This also included the install of the flexible hoses that run from the boiler cradle to the engine units. The six pipes were made all new utilizing the old end fittings.
The sand system tested well with only minor leaks detected and repaired. De sanding pipes now have to be fitted as mandated by network rules.
Steve Preston and Andrew Bridger commenced the install of the ICE radio with the configuration issues now sorted. Some new equipment boxes still have to be made and installed. Thanks to Andrew and Steve for the expert help and the long drives from home from Canberra.
The 60 class were never fitted with speed recorders but it is a network requirement to have one fitted. A search around the country and a cry for help has yielded a good result. The 60 class driving wheels are the same diameter as the Tasmanian M class and as luck would have it the Don River Railway has a spare speedo drive in stock. Thanks to Dennis Camplin and the DRR for making this vital gear available.
In terms of the overall project the rebuild of 6029 is now coming to an end. The compliance documentation has been submitted to the National Regulator and network owners for approval. At this stage and all being well the initial trials we commence in July. However the testing phase will take some months to complete. This will also include crew training and certification. Our affiliated RTO Go Train Industries have completed the operating manual and lesson plans.
As safety is our highest priority, the testing will be rolled out progressively in line with the approved risk assessments and network rules. A friendly reminder is extended to all interested observers and photographers that accessing the rail corridor without the appropriate authority is prohibited and in fact is viewed as trespass by the regulators. We encourage everyone to enjoy their hobby while acting responsibly and observing network rules. Representatives of the network managers will be present during our trials and are likely to challenge anyone within the corridor.
If you want to get up close and personal with 6029, Canberra Railway Museum is now open every day and 6029 will be on display when not operating so you are most welcome to visit and have an up close look.
May 12, 2014
Apr 24, 2014
The weeks leading up to Easter 2014 saw so much work done and some still to do. The 30 class boiler work was almost completed a week ago when tests were undertaken, but as always, there are things to be done after tests are completed. The 30 class needed the brick arch reinstated in the firebox, and the spark arrester to be refitted before any loads were attached. In railway service, the arches would have been made from specially shaped cast bricks which would have been easily installed following maintenance, but they have long gone, and these days, the common practice is to cast in place, meaning that you create a temporary structure from timber and then, like pouring concrete, mix up a batch of material and create the arch... Sounds simple,but working inside the firebox is never the easiest, and this job is no exception... Add to this also, that the arch has to be properly dry before you can make a fire, so this job was attended to very early in the week.
Alan took the opportunity to fit one of the Garratts pistons in order to check to the overall assembly procedure and to check the fit of the hard packing on the rod. Intent may have been to leave it in, but the packing is all going to need machining to suit the new size of the rod following its hard chrome restoration. It must be noted that the old rings are past due for replacement, and will all need to be replaced, at the cost of a mere $30,000 a set, so the existing rings will be only be usable for the purposes of testing and proving all the locos systems under steam, and for light engine trials.
Friday saw the steam spectacular start in earnest, 3016 was hauling shuttles to Queenbeyan and return all weekend with the help of 4807 in control of the return trip, 3112, a privately owned tank engine was on display along with 1210 and the CPH railcars. Most importantly, it was the occasion of the first public showing of the Garratt in steam. Percy Forrestor, one of our long term supportors, and in some ways the most important one as far as the restoration project goes, made the trip down from the warmer climates of Queensland and was on hand all weekend to pass on the knowledge he has of the 60 class. He was a driver of these machines when they were in regular service, and it shows... his knowledge will be invaluable as we once again have to learn how to use and maintain this wonderful example of engineering from days long gone.
The footplate was open to the public for the weekend and so many young children, and the young at heart took the opportunity to climb aboard and have a look around. Percy and others were on hand all weekend to answer the questions as they were posed, and for the lucky, there was even the chance to blow the whistle... you can be pretty sure that a good portion of Canberra knew we were here...
Even with the loco in steam, and the requirements of keeping the weekend rolling, some time was still found to perform work on the Loco.The fact that we had steam all weekend gave us a great opportunity to test many of the subsystems, with notes being made of everything we found not quite up to scratch. One of the important tasks was to get the rocking grate into order. Most of the parts were located, with the exception of one actuation rod, and bolted into place... Also missing, but soon to be located, I suspect in a carefully stored bucket, are the original pins, so bolts were used to hold it all together for now. All the systems that could be tested were tested and notes made of what was good and what needed work. After a tear down like we have done, there are bound to be some loose fittings and things that don't perform like they should. One of those things was the lubricator for the air compressor. It works, but sticks in one spot needing a hand to get moving again. Best guess is that a shaft has been bent in storage after it was rebuilt, so it is one of the jobs that wont take long to correct. Also on the list was a bunch of air leaks to attend to, not surprising really as this was the first time we have had the compressor running for any period and most of them were relatively minor.
We also had the time to throw a piston back in with a view to leaving it in. Alan had test fitted the same piston earlier in the week, and taken it back out for adjustment, so one task was to put it in and connect it to the cross-head. A relatively easy task, with the help of a few people and a little improvisation, and one which we will have to repeat a few times. We did however strike a minor issue.... The taper that connects the rod to the cross-head would not seat properly, so it needs to come our again... It is suspected that there may be a little extra material on the taper following the hard chroming process, so some investigation will be in order.
Andy has been busy also, running a temporary power line from the turbo to the front headlight. He has also fitted the new LED marker lights made by Mike Ridley and they look a treat. The loco was scheduled for a night photo shoot, and you can see below that it really has come along. The photo shoot was a fund raiser to help us finish the loco off, with quite a good turnout. In the early evening, 3016 and 6029 were moved to another location in the yard and a small display put on for the assembled cameras... There is one shot below by Howard Moffatt where you would swear the 60 class was leaving the yard... Have a look and see what you think...
As always, and yes, it is a broken record, we do need more money to finish the job. We are so close now that you can taste the celebration drinks at the end of the restoration, but we can not make it without a little more support, so dig deep and remember that you can secure a cab ride for the mere sum of a $500 donation. There is a growing list of people who qualify for the cab ride, so why not join them and get a real feel for what this machine is like in steam and working hard.
How can you help 6029 get back on the rails?
This project is self funded, the workers are all volunteers, and we need your help.
Maybe you can come to Canberra on a work day and get your hands dirty, or you have a nice workshop at home and need a reason to spend more time in it.
Maybe you can't make it to Canberra, but could do a little work in Sydney, if you think you have something to offer, contact us...even if you don't think you have anything to offer, but want to be involved in preserving a litlte piece of history, contact us and we will do our best to find something interesting and productive to suit you.
Even the simplest things can help...can you spare $5 or $10 a week? it's small change on its own, but if 20 people could donate $10 a week, that would be $800 a month that we don't have now, and every dollar will help us put this monster back on the rails for everyone to enjoy.