The first workday for 2012 was well attended and as luck would have it many hands do make light work, particularly when you are installing super heater elements. With 20 of 50 still to go the team was divided up into three groups to facilitate delivery from storage, lifting from ground to footplate level and finally installation in the smoke box.

With everyone ready to go it was soon realized that the smoke box door would not open past 20 deg as it was fouling a very large nut that adjusts the boiler cradle pivots. After some minor adjustment the door was clear to open and the elements were soon being pushed into what is called the flue tubes. Once in position a very large tee clamp bolts is fitted and secured with a 1" BSW nut. The first element took about one hour to fit and by mid afternoon this was down to about ten minutes from start to finish. The down side being that it was getting very hot by mid afternoon so it was decided to stop with just 6 elements to go. This decision was also influenced by the fact that we are 4 tee bolts short. Needless to say that the sourcing of tee bolts is the highest priority on the shopping list.

The last of the rebuilt sand boxes was fitted into place and the sand delivery pipes have been dusted off from storage. They are bent in all directions to clear the wheels and brake gear  but once marred up to the adjacent box the fit is quite obvious. The sand traps x 8 are progressively being cleaned out and air tested before final fit and once fitted the crew looks forward to filling them with sand for the fist time in many years.

Our next workday is Sunday the 15th of January, all welcome.

Saturday 3rd December 2011

Work continues to focus on the leading engine unit and associated sub assemblies as part of the critical planned  path of re-assembly. The two leading sand boxes were taken out of storage and fitted but it took a few goes as the mounting bolts have to be assembled in the correct order to prevent them fouling each other. David also took the added precaution to run a die nut over all of the threads to ensure easy fit all...the torque gun created an effective, don’t argue with us approach. After the boxes were secured into place the painting team moved in with paint brushes and applied the standard black enamel paint.

Andy Heys put his carpentry skills to the test building all new timber packing’s that acts as an interface between the engine unit and the front water tank. The finished job looked so good that it will be a pity to paint over the new wood. Work was also taking place at ground level with the fitting of the right hand leading  valve gear including  the radius rod and expansion link with its die block. Many of the old tapered locking pins have been assessed as unserviceable but replacements are no longer available and the final fit of the valve gear cannot take place until the pins are manufactured new. Regardless, it was still pleasing to actually fit the polished valve gear into place.

The smoke box fit out continued with Graeme Kidgell fitted 22 of the 44 7/8 BSW saddle bolts that secure the smoke box to the boiler cradle. This job has not been an easy one as many of the bolt holes were welded over when the boiler was used at the saw mill in Victoria. The welded over holes had to be cut out with the use of a small pilot drill and oxy touch as they welded material was almost glass hard. A finish off with the die grinder and the bolts were tightened up with the good old torque gun.... only 22 to go!

The next few workdays will continue around the leading engine unit with the testing and commissioning of the oil lubrication system and some minor cosmetic work around the cylinders. Once completed the leading tank will be final fitted into position and inturn the water system hook up will commence with gusto.

Alan Gardner     

Sunday 20 November 2011

Work continued on and around the leading engine unit in preparation of lowering the tank into position. The main steam pipe from the boiler cradle to the steam cylinders was fitted with surprising ease. This included lapping of the two steam tight lens rings and fitting 12x 7/8” BSW bolts. While in this area the opportunity was taken to fit the reverser reach rod with its patented designed Beyer Peacock universal joints. Ian continued to fit and test the lube lines for the right hand leading lubricator.



Malcolm and his daughter had a go at cleaning out the residual mess of grease and grime from where the stoker trough was once fitted. It seems that the grease points that are situated outside of this area were never checked to see if the lines were actually delivering the grease where it was designed to go. The end result was years of congealed grease mixed with coal dust forming great lumps of crud. They also had a go at applying some long over due grey primer to the top deck above the hind water tank.

David continued with the rebuild of the crinoline bands that will support the fitting of the boiler cladding sheet metal. The boiler now sports several horizontal string lines that will help align the boiler bands correctly. The myriad of counter sunk screws that hold all of the bands in place have had to be rebuilt as many of the tapped holes had rusted out. As the bands are only ¼” thick a new nut has been welded into place under each side to make up for the poor thread.

During recent weeks, Alan has also been working to remove the life expired electrical cables from their conduits all over the loco. The insulation has hardened from years of exposure to the heat of a steam engine, and likely also from the temperature extremes from years of outside storage in Canberra. As such, all the wiring on the loco will be replaced, in some cases with new technology to help us work safely into the future. You can see from some of the pictures just how bad some of the wiring is.

Alan Gardner

Foreign Orders...

Yep, that's right.... Our next workday will involve a foreign order and even better a trip across the border.

Lindsay has asked for some help with some track work in Queenbeyan, so we are going to take CPH 37, our rail motor and some willing volunteers for a short train trip like we did in the old days.

edit 26/10/2011.. I have just been advised that 3016 will be providing the motive power for the trip, so there is even more reason to come along for the trip....

Volunteers are welcome and we will be leaving from the Canberra Museum platform at 8.30AM, do a little track work on the turntable road in Queenbeyan and then should be back for lunch at 1pm. Come for the ride and get in a little exercise as well! It should be fun.

With the Garratt undercover, the team continued to work around the cab. First priority was the erection of a decent work platform and steps to help with getting in and out of the cab. Once this was up and in place, the refitting of the cab gauges and pipework continued. As you can see, a most of the gauges and valves are now in place, with some pipework to be completed in some areas. The cab was also bolted down to the frames, so this is where it will stay now for several years.



While the cab was being worked on, the motion was also getting some attention, with Mal starting to polish the rods in readiness for crack testing and refitting. There are a lot of them, so this work will continue for some weeks.

Saturday 1 October 2011

After five years of open air work, 6029 now resides undercover for what we are now calling the fit out stage. The cab has been lowered into position and as a result, we can now start the fit out the countless small bore pipes that make up the loco's control systems. This includes the power reverser, the brake system and the support systems for electrical power and even steam to brew the tea. The timber floor for the cab has been made and fitted by Paul Nowland, Jack Barker and Alan Gardener and the crew took great delight in actually standing at the correct footplate height for once. The fit out of the seats and the injector control valves that protrude through the floor will be next.



At the opposite end of the boiler, the smoke box is stating to fill up with the pipes that connect to the air compressor and the blower. Both of these components are fed with steam from the superheater header which itself is also receiving some final attention with throttle cam and valves soon to be refitted. Once that is done, the control linkage that runs from the header back to the drivers cab will be fitted.

6029 is fitted with what is called a front end throttle. Put simply the control of steam from the boiler takes place at the front in the smoke box and is controlled by the driver back at the cab end via a system of levers and rods. It was a much more efficient system when compared to the more traditional system inside the boilers dome.

For a few years now we have been completing the rebuild of many smaller components only to put them into storage awaiting final fitment. Now that the locomotive is under cover, theses components can be fitted. Ian delivered the first of the four mechanical lubricators (right hand leading) and with the help of a few strong arms it was lifted into place. The lubrication feed pipes are now being cleaned out one by one and with some head scratching, the stamped identification acronyms are actually starting to make sense.

The move into the shed however, does not come without some pain, as the team headed by John and Kyle started moving over the many tools, benches and storage cupboards. Having said that, Saturdays weather was very wet and generally unpleasant but being indoors at long last meant a happy and dry team could continue to work in comfort.

Alan Gardner

Sunday 18th September

With the Garratt having been moved into the shed during the week, today was mostly spent collecting parts that we need in the next few months and moving them closer to the new work area. As such, not a lot of progress is visible in the photos, but its all work that needs to be done. Welcome also to a few new volunteers, Duncan and Rory.



Jobs that are high on the list include refitting the stokers elevator tube and firing table in the cab, followed by a new floor. The ashpan is receiving attention in Goulburn, and should be ready to fit shortly, along with the grate assembly.



You can see from the photos that our regular steam hauled trains with 3016 are looking great, they are a great way to pass a day if your in the area. It wont be long and we will be able to put 6029 to work at the front of the train... Now that will be nice!

A Riveting Day!

For those that are interested in the almost lost art of hot riveting, here is a video of the work we did.... Its noisy, hot and requires a team of people to make it possible, but it is very satisfying work when you look at the end result. Thanks so much to our old mates from Goodwin Alco, Steve, Creagh and Dave... Without their invaluable help, the cab would not be finished and already back on the loco.



Video by Steve Preston and Creagh Maywald... Thanks Guys!

What A Day!

It was a big day for everyone today.... Not only did Malcolm drive the cab to Canberra after it was loaded, Alan managed to get the Garratt out of the siding where we were parked in by 4468 and some other rolling stock... He even got the cab back on the loco as the sun went down and the Garratt shunted into the shed in the dark.



Also delivered from Eveleigh on the truck today were a lovely set of new crew seats for the Garratt and 2 repaired and recovered seats for one of our CPH Railmotors. The work was done by master trimmer Matt Fasan, and kindly financed our old mates at Goodwin Alco. Thanks Matt... Awesome job!

Mike

BIG News!

Yes....thats right!



The day is not over yet and there are more photos to come, but the cab is on its way from Sydney, and by tonight, will be reunited with the loco. While the cab was being loaded. Al has done a shunt in Canberra to get the Garratt out from behind 4468 where we have been working and is now ready move it into the shed so that we can work in comfort, and relative cleanliness as we progress the reassembly.



Word has it that the loco was very easy to move and shows no signs of the binding that caused it to derail last time it was moved.... Awesome news.... Well done to everyone!

Mike